The Criticality of Expertly Engineered Secondary Plastics Operations and Processes
Plastics manufacturing involves more than simply “primary” injection molding or extruding parts. Fully completed components and products necessitates secondary process operations to seamlessly perform. A “Secondary Operation” is any operation or process that modifies a part (or multiple parts) through the addition of functions, features, decorating & assembly, creating “value-add”. Secondary operations are performed to complete the myriad of part components into a fully functional end-product. In many industries including medical, virtually every product requires secondary operations during manufacturing. Secondary process operations frequently advance technology breakthroughs. Secondary operations add value and increases profitability. Ironically, some companies believe secondary processes are not important and therefore do not allocate resources. When secondary processes (e.g. bonding/joining, printing, laser marking, decorating & assembly etc.) are minimalized – which ends up costing companies both time and money. At SABREEN, secondary plastics manufacturing process operations is our core business. We instill in our clients “design for manufacturing” which creates strategic advantages and increased profitability.
Glow discharge plasmas: atmospheric plasma, corona discharge, flame, low-pressure gas plasma, Pyrosil, UV/ Ozone, chemical, laser, mechanical, polymer science, surface analysis
Adhesives, coatings, sealants, flame lamination, diffusion bonding, ultrasonics, joint design, failure mode analysis
Inkjet printing, UV LED, single-pass, ink chemistry, Apollo FTX specialty ink, print-heads, custom systems, polymer surfaces
Industrial coating/painting, ink printing, mass customization, decorative special-effects, toner printing, heat transfer/hot-stamping, formable films, hydrographics, in-mold decorating
Laser chemical additives, laser-polymer formulations, colormatch compounds, laser equipment and automation systems design, molding of additives and colorant dispersion
Laser welding, laser surface heating, laser-polymer chemistry, compounds & colorants, absorbers, laser types, equipment/automation, laser safety
SNOWLEOPARD anti-counterfeit technology, covert/overt authentication, Government photo ID, security film, custom solutions
Container decoration processes, glass types, printing, pretreatment, cleaning, adhesion, inks/labels, curing, hot end coating, cold end coating, medical products
Materials science, design of oral solid dosage forms six sigma manufacturing, product security laboratory services, expert legal testimony