Case Studies & Clients - The Sabreen Group, Inc.

SABREEN Innovations

"Necessity is the mother of invention" – Plato

Product Security

Product Security

SNOWLEOPARD is a proprietary, state-of-the-art Level 2 Covert Optical Security (L2S). Authentication by way of invisible unique security, briefly appears when vapor is applied by mist; then quickly disappears in seconds as moisture evaporates. The ultrafast appearance/disappearance of the security code enables rapid authentication and a deterrent to replicate. SNOWLEOPARD is proven to prevent counterfeit and protect brand integrity.

Fiber Laser Marking

Fiber Laser Marking

Method and System for Fiber Laser Marking – achieves unprecedented “dark-on-light” contrast and speed on many plastics, including Acetal POM, that could not have previously been marked. This breakthrough enables robust machine vision codes, alphanumeric text, micro-marking 0.020” (0.5mm) and smaller, graphics, logos and schematic diagrams.

US Patent 5051586A

US Patent 5051586A

United States Patent 5051586A for “Corona Charging of Plastic and Apparatus Therefor”. A gas phase surface oxidation process for pretreating discreet isolated 3-dimensional surfaces to solve adhesive bonding problems via enhancing surface wetting. This invention is used to manufacture electronic components significantly improving performance and reliability of electronic interconnect systems and other avionic devices.

Novel Bonding Process

Novel Bonding Process

Incorporating SABREEN’S patented technology for advanced surface pretreatment and adhesive bonding of engineering thermoplastics, electronic manufacturers first employed in manufacturing “smart” missiles during Operation Desert Storm. Additionally, the first of its kind laser enhancing material additives were used to optimize laser marking contrast. These technologies are adopted by aerospace and NASA for manufacturing quality standards.

Product of the Year - ORTHO PERSONAL PAK™

Product of the Year

Ortho-McNeil Pharmaceutical introduced the first consumer-designed ORTHO PERSONAL PAK™ collection of fashionably discreet birth control carrying cases. Eight unique designs were created. Retained by Ortho-McNeil, SABREEN was part of a revolutionary design, molding and manufacturing team of experts. PERSONAL PAK™ received numerous awards including Pharmaceutical product of the year. Inducted in the SMITHSONIAN Institute.

Product of the Year - ORTHO PERSONAL PAK™

Undercap Laser Marking

Under-the-cap laser marking of linerless beverage closures for advertising and random promotional gaming. SABREEN was the original company (in conjunction with PolyOne & Precision Valve) to develop the material science & laser processes. Under-the-cap laser marking of linerless closures is state-of-the-art. The laser additive and laser process are the first FDA approved of its kind (BASF, formally Engelhard, retained SABREEN to develop the critical laser process). These breakthroughs lower manufacturing costs by eliminating traditional compression molded liners.

Color Laser Marking

Color Laser Marking

Vestergaard award winning LifeStraw water filters convert contaminated water into clean, safe drinking water. SABREEN was instrumental in developing & implementing novel processes for superior bond strength, custom marking for traceability and manufacturing equipment & processes.

Direct Laser Marking

Direct Laser Marking

Direct laser marking of computer keycaps/keyboards. Laser enhancing additives incorporated into the resin-colorant optimize marking contrast to meet TUV/DIN industry standards. SABREEN utilized its first-generation material science developments that were used in laser marking electronic devices. A fully-assembled 101-piece keyboard is marked in less than 20 seconds. Replaces traditional pad-printing which required inks, chemicals, cliché plates, 101 silicone pads and heat curing. Almost all major computer manufacturers adopted this disruptive technology.

Livestock Laser ID

Livestock Laser ID

Indelible laser marking of polymeric animal tags enables accurate identification and monitoring of livestock. SABREEN was instrumental in providing advanced material formulations and laser process knowledge that yields high contrast and fast marking speed for unique ID numbers and machine vision codes, data matrix and barcode. Universal scanners can read ISO compliant electronic ID devices. Replaces hot stamping and the labor costs associated with die-set type and & foil changes.

Ejection Systems

Ejection Systems

Developed surface pretreatments and advanced bonding process technology for joining chemically inert dissimilar materials to encapsulate the explosive charge mechanism in jet fighter canopy systems. This Six-Sigma process provides critical quality control to ensure 100% successful pilot/canopy ejection.

Specialized Bonding

Specialized Bonding

Vestergaard award winning LifeStraw water filters convert contaminated water into clean, safe drinking water. SABREEN was instrumental in developing & implementing novel processes for superior bond strength, custom marking for traceability and manufacturing equipment & processes.

Pharma/Medical Mfg

Pharma/Medical Mfg

Pharmaceutical coating controlled-release manufacturing processes. SABREEN’S Pharma experts were successful in determining critical factors affecting control-release coating problems. This work was conducted in collaboration with a major pharmaceutical company that was actively instituting Six-Sigma quality practices and known for their world-class products and manufacturing.